Home made aero helmet

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  • Lae: if you send me a hard shell I can re build it in CAD and run some stress simulation through it..

    Shit just got real.

  • i'm glad to see you are using a broadsheet rather than a tabloid for this project
    far better quality of papier mache

  • @Polka Dot: if you can provide me with your geometry, I can run some CFD simulations for you. Sadly the only laser scanner I can get free access to is desktop sized. You're not a Borrower, are you?

    If you send me the scanned mesh file I can mill it out of sikablock and vacform a hard shell over it... then we can start charging for CFD-approved custom aero helmets.

    Lae: if you send me a hard shell I can re build it in CAD and run some stress simulation through it..

    Shit just got real.

    Feck. Theres some usful bods on here these days. I'm a polymer chemist currently specialised in polystyrene foam. We really should produce some LFGSS aero helmets, for more efficient fixie skidding.

  • can't someone just 3D print it
    save having to fanny around with all those broadsheets and flour water paste

  • @polkadot, if you zoom me over the wras docs I can calibrate it's stress forms and refunction the aft, then we can bore through the MOS, scour the tonnage and hey presto you've got yourself a street legal aero helmet. Pm me and we can get this going.

  • i could honour it via the medium of dance
    send me a instagrammed photo of it and i will interpret that and come up with a 5 minuite piece entitled " hat not hat ? "

    here are some friends and myself interpreting chrobin's derny

  • OK, starting a list of those who would buy a fully produced, designed and tested Polka Dot aero helmet. Let's see if this is viable;

    1. Sandbag
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  • Ha, this could be the highest tech home made aero evar. I can use these facilities if that's any help:
    http://www.instituteofmaking.org.uk

  • This thread has inspired me to get back to one of my own papier mache aero projects....... I dug it out of the shed this morning

  • Some great interest here. So many questions...

    Next picture:

    At this point, using the Mk1 eyeball that I have exclusive access to, I discovered that the helmet was not perfectly symmetrical.
    This was a little bit annoying.
    The left side of the helmet (our right) looks better to me. I think this must be something to do with being right handed.

  • Thanks to Cecco and Ronny.

  • A home made paper-mache helmet not being symmetrical? Strange.

    I'm sure you could add some more paper-mache to the right hand side to bring it out a bit to match the left?

  • if he using it on a velodrome that lopsidedness might help him go round corners better
    just pray it's lopsided on the correct side or you'll have to be countersteering all the way around

  • Polka Dot aero helmet.

    To go with the matching road lid?
    http://cdn4.media.cyclingnews.futurecdn.net//2012/07/11/1/bettiniphoto_0116130_1_full_600.jpg


    1 Attachment

    • bettiniphoto_0116130_1_full_600.jpg
  • I'm sure you could add some more paper-mache to the right hand side to bring it out a bit to match the left?

    Steady on. Think of the weight. Marginal gains and all that.

  • Have you considered moisture Polka Dot? Internal and external to the helmet. What happens when you break the sound barrier and your understandable perspiration causes your head to resemble a finished bag of fish and chips from the high street?

  • You're forgetting about the wooly hat - that should soak up a fair bit of sweat before the paper-mache disolves.

  • you guys are putting too much thought into it, he just needs to wear a swimming cap under the helmet.

  • This is comedy gold.

  • Try the van Gogh solution to uneven weight distribution, cut off an ear.

  • This thread has inspired me to get back to one of my own papier mache aero projects....... I dug it out of the shed this morning

    an admirable attempt to re invent the wheel imho

  • Right,
    Let me answer a some questions,

    Will you be including a layer of tin foil in the lay-up?

    Funny. Next time.

    I think your knees are too close to your elbows but otherwise where do I buy one of these custom lids?!

    Not currently taking orders. Price would probably be somewhere in the region of £1000.

    Is that Kurt Cobain?

    Thanks for that. I never got one of those, but now I feel like I have.

    op, can you be persuaded to venture into footwear perchance?

    What do you have in mind?

    amazing. i can see this idea taking off. Perhaps there'll even be a homemade aero helmet ride to brighton

    List...

    "fatto quotidiano" helmet?
    it looks like :)

    Can't remember. Must have just got back from trip to Italy. Mostly Guardian I think.

    ^^^(lots) another music student?

    Former.

  • Now for a couple more pictures:

    It's come on some way from the 'ear flaps' stage.

    Yet, still some way to go.

  • [QUOTE=Polka Dot;3554308]Right,
    Let me answer a some questions,

    What do you have in mind?

    Ideally some duck ankle boot type with an spd sole please
    would they have to be laminated to be water proof?

  • Missed one. Sorry.

    are you related to skrtluv?

    No.

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Home made aero helmet

Posted by Avatar for Polka_Dot @Polka_Dot

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