• I'm suprised - a sharp file should make short work of the aluminium I thought..
    Are you trying to increase the hole size or make them a different shape?

  • no i have to open the internal space between the mounting surfaces. its something like 2mm no narrow. MAybe the file is just perished, that is a possibility I suppose but it was making progress. I should probably work on this when im not pressed for time.

  • I see - then I'd probably try something like a multicutter with a coarse triangular sanding pad.
    Something like this:

    it would make it easier to get it straight than a dremel.

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