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  • What's the best way to cut a handful of curvy shapes (think shoe insoles) out of 2mm aluminum sheet?

    I have a hacksaw, 1010W 115mm angle grinder and Dremel but no tin snips or jigsaw. Guessing angle grinder is probably overkill for such thin material. Just buy snips? Splash out on jigsaw? Probably going to end up getting a set of files to clean up either way.

  • Jigsaw. But use a sheet of MDF as a cutting base otherwise the ali sheet is unlikely to be flat when you've finished.

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