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Cheers for the tips. Prior to this, I'd not had any trouble seating the tyre on the rim, but I deliberately took one side off, as I was wary of damaging the rim/tape with the little screwdriver tool for the hole. It was only when I went to reseat it did the troubles start. Got a compression chamber on order, so hoping that'll sort it, otherwise it's new tyre time (sigh).
finger_jockey
On a good tubeless setup the tyre wont come away from the rim. I was riding at 10 psi this morning, maybe less, it was quite flat this morning for a while as I wanted to see if the tyre stayed on the rim and the tyre stayed on. The rim is fine and so is the tyre. Some tubeless tyres though dont stay on rims that the IRC's do when the tyre is delfated that tells you it not the rim but the tyre or that tyre rim combo. I would find a tyre that locks to your rims. it could be the rims too I have found that before.
This is where other sealants other stans sometimes seal the hole that stans can't but all sealants have there limits.