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Yeah I prefer the aero pedals but yeah the clips must have been really expensive. I remember someone mentioning this guy who can apparently 3D print headbadges and lugs: http://www.mildbunchbespoke.com (on this thread: http://www.lfgss.com/conversations/251762/#comment11966538). I've asked him if he can do toe clips. Do you think that could work?
I personally prefer the look of the shimano pedals, I had a pair of 600s for a while. As you said, finding replacements for the cages is difficult and expensive, I think I found that it was cheaper just to buy another set of the pedals already with cages. When the cages on mine snapped I just decided to get a pair of regular pedals with the standard cage mount.