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@dave99
Glad you got sorted Stern, have been pretty busy so haven't had time for the forum (ahhh) but I finished the build today, pictures soon.
I've been having a few problems up the front too though, not the same as yours though. I've found that when tightening the headset, to stop rocking, it has to be (what I feel to be) really tight. And before anyone says this, I did tighten the top cap before the stem bolts. I'm stumped.