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I'm not the only person to try this. @BigglesZX made a post a couple years ago with this exact issue, which he seemed to remedy quite nicely.
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She's back from the LBS and starting to resemble what looks like a bike. Bottom bracket and headset fitted done.
Picked up a pair of black 26 rims off FMP for £10. Yes £10. Well aware they're likely garbage but I couldn't say no for that price even if I never use them. Trying to find a 650b wheel set was becoming a nightmare and actually I think 26" with chunky tyres will look sweet.
I've got a set of 105 Shimano hubs to lace to these rims, which I'll either have a crack at myself or take them back to the LBS when I get some time. Silver wheel just for display as the black wheel axle is too large for these forks. Also stuck the bars on from my fixed gear to see how they look. I've got another set of risers on the way.Picked up a SLX M7000 drive train off ebay for a decent price. So far just got the crankset one there, however as I've gone to fit the rear derailleur I've realised the threads are packed with paint >:(. Another fault of my own for forgetting to mention to the paint shop.
Now here's the big problem...
So the headset is threadless and the fork is threaded. Not an issue if you use a shim and install a star fangled nut into the steerer as I did so on my fixed gear bike. However the steerer is too short so I bought a quill stem adaptor. I wasn't really sure how this was going to work until I could look at it all together. The problem is I can secure the adaptor just fine but without being able to preload the headset bearings. After watching some youtube videos, the plan is now to connect the adaptor to the steerer by dropping a flange nut down the top and fastening the wedge using a shorter M8 bolt. Then installing the star fangled nut into the adaptor and hey presto extended steerer. However, I have 2 adaptors the first was a 22.2mm - 28.5mm, which would have been fine but because I'm "permanently" securing the adaptor to the steerer I would have never been able to remove the forks from the frame itself as it's too large to fit through the head tube. This second adaptor is a 22.2mm - 25.4mm so I'm able to secure it whilst still being able to remove the forks when needs be. But this adaptor, unlike the larger, wouldn't allow the flange nut to sit in there. I plan to take it down the mechanics and have them drill out the inner diameter to fit this nut in there, which should then allow enough room for the star fangled nut. "Buy some new forks" I hear you say, ye that may have been an easier route but I had these painted now so I'm working through it. It's a labour of love this bike building business. Never as straight forward as you envision it to be. I understand this isn't the most exciting of topics, but in the case of someone else being in a similar situation they may find this helpful.
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This is the bb 'English Thread' > https://www.chainreactioncycles.com/shimano-xt-mt800-mtb-bottom-bracket/rp-prod135826
By cleaning I mean I scraped all the debris/paint out of all the threads and as I mentioned before the old bb cups thread in by hand with no issue so it is a bit strange. I know it wouldn't hurt to get them chased at the LBS but if the old bb is going in no problem then its odd as to why this new one won't budge. I'll see what the bike shop have to say thanks for your help mate!
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So finally got the frame back from powder coating and I’ve run into my first major issue. About 5 attempts down the line I was wondering why the headset cup wouldn’t go in straight. Turns out I’ve bought the wrong one which is an ISO standard and I need a JIS. Frustrating but that’s my mistake I’ll have to put this one up on classifieds and try find a replacement.
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Frame is in for powder coating at the moment so I've been ordering parts and I'm getting to the drivetrain.
Got a Shimano 11 speed 11-42 cassette on the way but haven't a clue what type of rear derailleur I'm going to need. Long? medium? short? clutch? Planning on a single ring up front likely 40/42.
With this I'm guessing any 11 speed trigger/rapidfire shifter will do right?
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Nice ye this is my worry is the chainstays. I'm looking at tyres atm I'm thinking a 2.15 is not going to fit maybe a 2.0 will be my best bet then. They really don't have good clearance on the rear these muddy foxes