Rusty Ultegra lever screw

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  • My brake cables snapped and there is part of it stuck inside the lever. The bottom screw is too rusty to open…any ideas?


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  • Drill it out. Pliers. Cut a groove in it and try again. More force is always the answer.

  • soak it in some WD40 or other release penetrant first, give it a good spray and leave it overnight preferably. Is it an allen head or phillips? You could use a torx driver of a similar size and jam it in using the taper and it might move, worth trying that first before the destructive suggestions above

  • Dig the grot out of the screw head first of all so a screwdriver can properly bite into it. Get the correct size screwdriver and apply as much pressure as you can when turning. If you can, use a good quality screwdriver such as wera, which have abrasive tips to help grip. A fine lapping paste can also help grip if you don’t have wera/don’t want to spend out on wera screwdriver for one job.

    Use a penetrating fluid but it might not do much as it’s probably screwed straight in to plastic.

    Ideally replace it when you get it out with a clean screw or clean this one up and grease it to stop it corroding so badly in the future.

  • Is the screw JIS, if so use a JIS screw driver. Not any random Philips/pozi screw driver

  • My 2c is that after soaking in penetrant and ensuring you have the right bit, hammer it into place and carefully use a 1/4" rattlegun, or at least a cordless drill with a ball-indexed clutch on a light setting.

    The impacts help heaps with this sort of stuff.

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Rusty Ultegra lever screw

Posted by Avatar for hf @hf

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