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@Shanghaied
Try contact Geoff Moorhouse ( gemo@f2s.com ). He's a mountain biker in Northampton and made headbadges in pewter for people on the singletrack forum a couple of years ago. Iirc it was around £30 each. I think he runs a company making custom die-cast toy cars, so he knows his way around pewter. The email is a couple of years old though. Let me know how it turns out, I'm thinking of having the daily ride resprayed and maybe getting a badge too.