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@colm
do you check the threads first to make sure theres no dirt there? Im using a rear on-one hub 6months maybe with no trouble and Ive changed the cog at least 4-5times.
those hubs are good quality, made by Novatec in Taiwan. same as the Token hubs.
I usually stand over the wheel(removed from frame) and put my weight down over the chainwhip till it wont go no further, I give it a few little heaves when it feels very tight just to get it all way. I also put some grease on the threads.