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@danwentskiing
My reading of the Lufthansa crap is that in the EU, it's their 'piece' system, which has no regulation on size, only weight. So, in my case, if I can get the bike in a box and it all weighs less than 20kg, it'll be free, as I won't be taking anything else apart from hand luggage. If I go over, it's £10 per kilo (from memory). I called the highly efficient Germans on the phone, and they confirmed. I'm still skeptical though...
If you're flying to Frankfurt, let me know when you're arriving and how you're going to get to Karlsruhe (I haven't booked my train yet - don't know if I even need to book...)