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@exedanni
Thanks for the replies. As it's a beater I don't see myself changing this headset anytime soon as long as it doesn't wear out prematurely. But the next headset I'm fitting will be a Chris King one on my main bike, so I will probably invest in a digital measurement scale to make sure I am not trying to bang on the crown race on to crown where the difference is >0.15mm. I suspect it may have been in the above case, given the amount of force that was required.