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@j-casablanca
thanks for your comments/help. i'm fairly new to fixies, so may have caused the problems when I first set up the wheel - but i thought i did a reasonable job, so how much was me, and how much was the manufacturing... not sure. probably mostly me. you live, you learn, i guess.
will pm you Tommy if i want a rebuild - i'm keen to get back on the bike though, so will probably just get a new wheel, then either use the old one as a learning tool, or pass it off as a freewheel (has flipflop hub).