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@Smallfurry
Nice concept.
Could you produce a couple of different frames for bum width?
ie.
Narrow - medium - Hippy
...and then couple these with different thickness leather tops to give the right... erm give for a given weight.
ie.
Light - medium - Hippy
The Prologo saddles with interchangable tops seem to be popular, as people can change colour or replace the shabby looking part of an old saddle without having to buy a whole new one. They also have different levels of cooling (I think they have different thicknesses too). Plus the spesh, fizic, san-marco etc sizing systems certainly make it easier to buy saddles online. Sounds like your system could have the best of both. Although at the end of the day the proof is in the pudding (or in this case gooch).
clicks survey link
PS. Sorry Hippy (big small furry smiley)