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  • Am I doing something wrong? Are the headset cups just too tight?

    Looks like you are using 15mm copper pipe and not the much much stronger 22 or 28mm ?? (much stronger wall thickness)

    I posted this method up a while ago, it works fine for me.

    "let the expanding side rest against the lip of the cup, and then hammer it out" - once into position you should gently tap the cup out, take your time, no big hard blows.

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