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@freddo
if it was crossthreaded, you'd know as the cog wouldn't be parallel to the wheel. And you'd be able to see it on the hub thread, though now it's totally fuc'd it might be more difficult.
hard steel cog vs. soft alu hub, thread failure does happen, though it shouldn't after a week and I'd probably go back to the mfr.
what make cog? did you rotafix, or just use your own leg power to tighten up the cog?