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@VanUden
I know just the stuff for this (have used it for all sorts in the past, including fixing a door after we were broken in to! Plus various motorbike repairs.). Use Chemical Metal, it's a really strong 2-part filler that once hardened can be drilled, tapped, all sorts. Linky:
http://www.halfords.com/webapp/wcs/stores/servlet/product_storeId_10001_catalogId_10151_productId_223979_langId_-1_CarSelectorCatalogId__CarSelectorGroupId__varient__categoryId_70054_crumb_33958-70051_parentcategoryrn_70054