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@pip
I'm sure Smeear can sort you out.
But its always nice to have options and here are two more - Smeear can use them as market research :)
Walz make decent caps. Free postage if you just order a few. They claim to fit up to size 24" heads (approx 61cm), so may be a little tight, but decent handmade in the US hats.
http://www.walzcaps.com/caps_wool.html
And this guy Chuey makes really nice custom hats too, maybe worth dropping a line:
http://flickr.com/photos/86677797@N00/sets/72157594414742565/