But if you go from double thickness 18mm to two 6mm skins and a 25mm inner grid you are close enough to the same thickness and probably a fair bit lighter?
Your probably right, but being a one off I'd end up with a lot of waste, though at 6mm it probably wouldn't be too costly.
I need to get drawing and work out quantities.
@Polygon started
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But if you go from double thickness 18mm to two 6mm skins and a 25mm inner grid you are close enough to the same thickness and probably a fair bit lighter?