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My Velo Cult rando was done this way by forming the mudguard around the chainstay. The work was done by the framebuilder, Mark Nobilette not me, but it works wonderfully.
On my Isen I did some squeezing with a pair of plumbers grips to slightly narrow the pdw fenders to fit in the seatstays. I also put some helitape inside on the stays
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motoko
That's really neat. Wonder if it rattles though? Edit, maybe slid a bit of inner tube between frame and guard?
In the past I used a Dremel to 'sand' away the mudguard. Don't think I'd do that again though.