-
So ‘reverse kerfing’ is a thing according to guitar makers…
I did a a couple of tests with 15mm and 16mm kerf depths - 16mm retains 2 layers of ply, is more willing to conform and snaps at around double the required curve.
I will template the curve (minus air gap and board thickness) and screw into it from the reverse, fill the kerfs with a 2 part filler and see if I can get it to hold its shape. This is below the waterline on a boat in case anyone is wondering why I can’t screw into the steel.
it's phelonic faced birch (Riga Heksa).
The face will be the interior of a cupboard which houses a diesel heater, so it needs to be neat rather than perfect, the outside of the curve will not be visible at all, which why I was curious if I could kerf and bend the 'wrong' way and then fill the gaps,
Worst case scenario I can use a normal bit of ply and coat with epoxy paint.