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@youClown
Ah - it feels like both the threads have been flattened to the extent that they now slide past each other, so even when I've 'screwed' the headset down one knock and it comes loose. Have gone over the threads with degreaser and a rag, will probably have to leave the headset parts soaking for a bit; still trying to avoid having to remove the whole fork and soak that too but am beginning to think I have no choice..
Any recommendations re. affordable frame builders in London?