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  • Fit threaded inserts. You're probably better off getting an LBS to do it for you, as it needs a tool that, unless you are into regular mechanic-ing, you're unlikely to have much use for. The tool in question doesn't do anything other than fit threaded inserts.

  • That might be the best thing to do! I'll see if we have the tool in our workshop at work, if not I'll find a shop to do it. I think @Howard is right about not wanting to remove any material from the frame in those areas but I'm hoping that even a thread for a smaller bolt, fitted in to the existing holes will be fine for the purposes of stopping a plastic mudguard rattling. It can't do any worse than the cable ties currently in use.

  • The wall thickness of the tube, as @Howard states, is almost certainly too thin to tap any sort of useable thread into it. It is the reason why threaded inserts exist.

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