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  • Went down a rabbit hole regarding piston slap.

    The Rotax 237 inside the Scorpa Easy (project bike... btw I have a project bike) is rattly as hell. I expect it is piston slap, because it is top end and metallic.

    Need to order fresh gaskets before I open the top and investigate, but I am expecting to see a big gap in the piston vs cylinder.

    Reading online, back mid-20th century, there were two 'old school' methods to reduce piston slap before going down the bore/hone/piston route. One was to knurl the piston, and the other was to clamp the skirts in a vice to spread them slightly. Both achieved a greater circumference to reduce slap.

    I am expecting the 'no no no no no no nope nope noooop don't do it' but I also wondered if anyone was old enough to come across a mechanic who had done it.

    The Scorpa's Rotax engine is just short of obsolete anyway.

    Edit: https://www.practicalmachinist.com/vb/general/knurling-pistons-384013/

  • Don’t do it! You measure piston to bore clearance with a Micrometer and internal Mike. It varies depending on air / water cooled / iron / coated sleeve and cast or forged piston. If it’s a little over, either live with the noise if the compression is still OK, or get it rebored / replated.

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