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cheers - with the chamfer on the top its to clean up the edge where the laminate has chipped so I think will be 5mm at least - on the bottom edge i might do the same or go bigger to make a thinner edge profile - if it seems easy.
Re. radius - when you say lots of passes - i was thinking to make a template - trim excess with jigsaw close to the cut line and then use a flush trim bit with a bearing against the template. then remove template and bearing follows cut edge to get full depth cut - makey sense ?
Re routers - I want to put radius corners on a table top which is 28mm hardwood ply with Laminate top. Then 45 bevel on the edges. I’ll either make or buy a template for the corners but anyone advise If a 1/4 router will do this - worktops are typically done with 1/2” I think. ?