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Thanks very much that was quick - before I could add the photos! What do you mean on number 1? I am sharing the eyelet. Mudguard top bit is at the back of the fork, rack bit is at the front currently. Pic will show it
On 2) it is this one and 5kg
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1.) Rack inside stay mudguard outside stay if you're sharing eyelets
2.) I wouldn't think so what's the m-18's max load? But more struts also means less wobbly
3.) Only if needed, but I normally use a big bolt cropper and a file.
4.) As short as possible whilst maintaining a flat rack. with all mounting hardware, shorter = stiffer