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  • Hanger is straight and longer chain makes no difference. Haven't got a smaller cassette here at the moment but it's a "simple" switch from 34 to 40, 34 used to work w/o any problems.

    I tried to check the torque when it does work but it's below 2Nm. (And my torque wrench doesn't go lower)

  • longer chain makes no difference.

    Makes a difference on how much tension the derailleur exerts. Same about the cassette, worth trying different stuff to find what's causing what.

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