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Not a problem at all, we had a lot of practice dealing with clearance issues early on so this was just revision for us 😂.
Ill post a pick tomorrow with a pdw guard in place so you can see where it would go, but of you imagine the there being an offset profile following the leading edge of the tyre guide in my post above, which would come right up to the stays in this set up.
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Thanks @coldharbour we got the email and really appreciate you looking at it so quickly and replying well out of 'work hours'. Really glad that hopefully you can sort it out for Kat.
One thing it would really help to clarify is the '+ guards statement' on the website. The fact the frame is noted to have room for 42 plus guards is probably where quite a lot of our issues came from. It would imply that there should be ample space for a 42c tyre even if it comes up bigger as guard clearances are quite a bit. Anyway, in our case if it's fits 42 without guards that will be just fine. Thanks again for the swift action and hopefully it'll all be sorted this week!