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bleed port on the lever is leaking
Right, I don't suppose you keep that Klein in the parts bin? You have my address yeah? :)
Leaky bleed port would maybe explain why some of the pistons weren't moving when the lever was pulled. Oil/air being displaced out through the bleed port instead of moving the pistons?
Ok, bleed port on the lever is leaking, so at least that's one (maybe the) fault found. Which is something of a relief.
I'll fix that, then see if the pistons start behaving.