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Yeah, I think you suggested that before (I've been on and off this design for over a years now as it's not my job and other reasons) and its what set me on that domino path. I think I'm going to use modesty blocks for now, combined with dado joints on the loaded sections. Hopefully that's strong enough and it'll make assembly simpler in my case. Once I've got the first prototype set up I can live with it for a bit and figure out if it needs extra strength anywhere.
Speaking of which, does anyone know if the vertical position of the holes on a Hafele single modesty block is 6.5mm?
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Looking at the drawing I'd say yes they are. I have some from them but years ago and a slightly different design so I can't measure to check.
Rafix work well with dados and all the routing can be done by cnc. 5mm hole for the peg and 20mm for the standard rafix, then you just twist them closed. Once you've waded through the thousands of different types of rafix/minifix etc that is!
As you say, for a test case the modesty blocks will do.
Airhead
Have you looked at rafix? I use them in conjunction with dominos