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In all honesty if its a big deal I would go for one of the companies who specialise in that sort of thing and have letterbox packaging. In peacetime we sell about 1 mail order to every 30 or 40 walk-in purchases so we've never invested the time and energy to optimising the postage and packing like the mail-order only big boys do. Obviously it seems pertinent to do it now but we've been caught on the hop with this and its all we can do to keep on top of the orders which are coming in.
Thanks, how about multiple 250g packs? I assume that one 250g is postable, but how about 2 or 3?