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You don't need to be exact - the rubber will deform to some extent, and it should be possible to file a bit more off the 'high' spots where it touches - if you're thinking of commercial production, include the phrase "file to fit" in the instructions. Here's one I made while waiting for tea to brew...
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MrE
moocher
Designing it to fit the curve of the fork is hard (for me). Washers under the bolts is good shout though.
Not having the foot means I need to make more straps but currently can't find my webbing.