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I found out I had a minor diameter / radius confusion going on, with the chainstay at the right dimensions it all looks a lot more confidence inspiring. Which makes it a far safer bet than 3D printing stuff, given I was operating on little more than "twice the wall thickness of the tubing should be fine".
As much as I would like to have some 3D-printed part in there I can't come up with anything where it would be better than traditional fabrication methods.
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Tijmen
Interesting project.
Keep up the good work!