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  • I've just sheared a 5mm bolt in the front fork of my Surly Straggler.

    • There is nothing protruding
    • I need to fit a bike rack on this
    • I leave for a tour in a week

    I'm going to Screwfix tomorrow to buy a bolt extractor set, but I'm worried 5mm is too small.

    I'm in East London - what's my best course of action?

  • what's my best course of action?

    Don't buy a bolt extractor. Trying to drill the pilot for a bolt extractor is most likely to run the remnants into the fork, assuming a tapped-through boss, and it will either fall through and rattle around in the fork for the rest of your days or it will bottom out against the opposite wall. Since it's not likely to be seriously stuck, a left-handed drill is probably going to be the easiest way to get it out. 3mm or ⅛" should be about right.

  • Make sure the drill bit is new and sharp and as central as you can drill. I've used extractors and they will work off centre but it's not ideal. The act of, and heat from, the drilling might free it up too so if you could get hold of reverse drill bits that might work without resorting to the extractor.

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