PhilDAS learns to glue (mostly) metal

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  • I’m using Cycle Design USA for both and they both rinse off with warm water and a brush pretty easily. I do have a bit burnt on around the headtube though which is a right bastard to get rid of

  • Boiling water straight out the kettle and then leave it soaking in it would be my advice.

  • That’s exactly what I’ve been doing

  • Sorry, teaching you to suck eggs!

  • Slow progress but got fitment done on the seatstays, will braze them in tomorrow along with the bosses and then it’s done


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  • Hot diggidy damn man, you're on fire. That's most excellent. More detail porn please.

  • More detail porn please.

    It has details though there's no porn yet. Its been a learning curve and the feeling of having something which is nearly rideable having had a box of tubes a few weeks ago is very satisfying.

    This one has been literally brazed in my kitchen, it is remarkably straight for having been done with no jig or fixture, just by eye. Time will tell how it rides. Next one will be considerably better though I reckon.
    Gonna put a jig together and bash out something else, maybe a gravel frame or just a single speed for ease, then after that for practise I might build @chrisbmx116 a commuter/all road/gravel thing if he's willing and brave

  • It has details though there's no porn yet

    Nah man, quite the opposite for me. I can easily go look up some swish brazing. What's more interesting is the progress and seeing people learn and develop. That's pretty cool, and massive salutes for going at this DIY style.

    @chrisbmx116 needs to bloody well wait then. This'll be way more interesting than his rambling hunt in the gravel thread.

  • !!! Yeah man

    So awesome you’ve achieved this. Yes plz to moar pics!

  • Awesome. No frame will ever be cooler than one you built yourself!

    I think even big manufacturers have tolerances of several mm for straightness, seems like you've done a great job

  • I heard on cheapo frames the dropout tolerance is 8mm?!

  • My envy of how you've become a frame builder overnight so casually has refrained me from commenting... so far.

    But this is honestly amazing. Super great stuff dude.

  • Looks great man. Bet you can’t wait for your first ride on it.

  • Thanks so much. I definitely haven’t earned the title yet but im enjoying the journey.
    What’s actually stopping you?

  • Constantly changing his mind, I believe he's now set on a Rychtarski. But I be he's checking his lease for rules on open fires in the living room now.

  • I mean if you want a custom frame, sure it’s easier to buy one and it will definitely be way better than one you can make yourself.
    ...to start with.

    Being able to make yourself any bike you want though. Hardtail? No problem. Cargo bike? Sure thing. Brakeless track bike with 2” 650b tyres? Why not.
    That’s why you should do it :)

  • Brazing apron on, safety footwear on, fire blanket on hand. Time to stick the rest together


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  • 😆😆

    Oh and if you need more guinea pigs to fund you and ride frames you build.. count me in.

  • Holy shit, weren't you like sticking tubes into lugs and checking if everything fits just a month ago?!
    You the man

  • I fully agree, and I'd do it if I had the space. I'm sure it has also crossed @Tijs ' mind, but now I know him personally for a couple of weeks that was my hunch as to why he hasn't done it himself.

  • Are you guys close geographically?

  • Yes, he's moved here not too long ago.

  • Awesome, you guys should split the cost and get something together that you can both play with.

  • Just binged this thread. Outstanding stuff. Impressed at your 'but why not?' attitude

    Where do i sign up for a PhilDAS frame?!

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PhilDAS learns to glue (mostly) metal

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