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  • its trickier if the thing you're drilling isn't flat

    The best approach is to make it flat before you drill it, by milling a spot face.

  • See, this is what I assumed would be the way to go, I just don’t think I have the capability to do that. Is there a bodgy way to do that with a clamp and a hand held drill?

  • Is there a bodgy way to do that

    There's always a bodgy way to do anything. There is also a way to do a great job with hand tools, but it requires a lot of skill and patience. In the end, if you don't have the resources at home and you want a proper brake fitting, it's going to come down to paying somebody else to do the job properly or buying a new fork.

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