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Just remember, when the chips turn black you've gone too far 🙂
Took the risk averse approach, better ruin a £50 headset than near new forks worth at least double that, and probably safer in case of non judicious enough filling... The gods were with me, the toddler had just a long with nap so had all the time needed to get the tools out and refit everything... Hopefully daily riding will confirm this was the problem...
I'll get the judicious file then!
Bit scary, but as you say it's only a sleeve not a structural part... Almost tempted to take material off the cup (If there's enough meat to it) rather than fork...