Hulsroy's Hustle

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  • Yeah. We started from Stayer headed that way up a long Roding River

  • I recognised the frame bag.

    I was quite envious of the two riders scooting around the perimeter.

    Although I do also quite enjoy messing about with kids football training.

  • So, I broke the news to my Dad about the Surly. He was well pleased and liked the idea of using a dropper.
    We decided on a colour. Hopefully I can get it to paint before xmas. I just need to test ride it first.

    He also liked the idea of front panniers and asked me if I could do it as a shopping trolley so the panniers have wheels and a telescopic handle.
    I bet it already exists, but I will see if I can do something using my Ortlieb bags and some skateboard wheels.
    Links to stainless telescopic 10-12mm tubes are welcome.


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  • He also liked the idea of front panniers

    I have a silver tubus low rider, would work

  • How about going the other way round and add ql hooks to a trolley? If you can find a reasonable light and waterproof one.
    My guess is that it would be much easier to do.

  • I would love to have one of these chariots to go shopping with my fixed.
    https://www.bikeradar.com/commuting/news/article/bikcarry-one-shopping-trolley-trailer-53173/

  • Haha. That is sweet. For bigger amounts he will probably take the car or he will go shopping with my mum in the weekends. I just need him to be able to get smaller stuff.

  • Rad! Colour is right on.

    Trolley sounds ace. Could make a trolley like a telescopic frame with wheels that works like a detachable rack top, or sits on a flat rack. Then front panniers can hook onto it one on top of the other.

    Bar I.D? >>>>

  • Thanks man. Something like that...

    Bars are Gusset Stash

  • Did my best steerer extension after work today. There is different thoughts on this. Whether it is safe or not... I feel it is. I haven't had one break on me yet.
    This one is for @spotter who already has rubber teeth so it won't matter too much.


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  • Also just rode the SURLY. Fucking sweet that thing.

  • 😍

  • I've built steering columns for race cars using sleeved joints like that. OK, they're not load-bearing in the same way a fork steerer is, but they're pretty heavily loaded and I've never had one fail yet. Always a first time, mind you.

  • Whats the procedure like exactly? Do you silver braze these? Preinsert the coils?

  • It's obvs fake, he swapped in a different fork in the last pics.

  • Guy I work with that used to be a welder by trade reckons that for extending tubular stuff the slug/sleeve is redundant and that just welding the 2 bits together is strong enough.

    It was handlebars I was asking him bout and given that I was using a shitty stick welder and am a shit welder he did say the slug probably wasn't a bad idea as it'd hold everything straight and allow me to burn the weld in a bit harder.

  • Reminds me I still owe you a visit and a bottle of sonething

  • I do the joint between bearings so I can't see there being many forces going into it.

  • I cut the existing steerer somewhere below the top headset bearing. Then cut the new steerer to get the overall length I want.
    I then machine a plug that fits into both steerer parts. Steerers taper internally so in this case the plug measured 25.1 and 24.3.
    I try to get a tight fit and press the steerers together with the plug inside.
    Then I use a V block with its clamps to make sure the steerer is straight and tack the steerers together. I then rotate in the v block and check straightness and tack again. Then I take it out of the jig and fully weld it at high amps. In this case with pulse and a good gas lense. 160amps as my max. Then I file and sand it down.

  • Having the internal piece allows me to turn up the heat and get better penetration.

  • You like that don't you?

  • Hose for the rear brake wasn't long enough but I could not resist riding the surly to work today.
    I might need 120mm Thomson stem on there instead of the 100mm. But otherwise it is a lot of fun to ride.


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Hulsroy's Hustle

Posted by Avatar for Hulsroy @Hulsroy

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