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How necessary are the sealings of my current headset cover?
Not critical. I've had one of my covers on the T3 for 7 years, and it's still on original bearings. Of course your service conditions may be harsher and the seals don't do any harm.
Also would it be possible to get a slightly different design?
Of course. You can have any profile you like, provided that you pay the prototype price. Prototypes start at £100 and go up from there pretty quickly as you start adding requirements
How necessary are the sealings of my current headset cover? It shows 2 rubber seals which also prevent me from removing the cover without lifting the fork.
Also would it be possible to get a slightly different design? I think it would be a bit more aesthetically pleasing if the radius was lower or chamfered (assuming @dbadger's cover is 46x4, because that's what I should need :))
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