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@Hovis
Template done. I made life harder by using 9mm mdf (it's the thinnest I had lying around). However It's solid enough I don't think I'll bother with transferring it to a single piece template.
A few little sliver gaps I can slide a sheet of paper through, but life is too short to spend any longer on it, and I can always hit the final product with a big hammer to get it tighter right? Tonight I rout.
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