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Why don't you just use a cardboard box? You're using Al frame, aren't you, so it shouldn't come to any harm.
My box for Australia was under 25 kg so no extra cost. And I just chucked it away so no need to transport to the other end. I did mail some stuff, like my computer and some clothes, but that was only $25 or so.
frank9755
hippy
Don't know what the fuck is in there but the bike and box is 30kg. This is going to be expensive.