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@jambon yeah the issue is the geometry of the bend vs the width of the clamp... I can get it on perfectly back to front but if I want it the correct way around the drop won't allow the bottom of the quill to rotate past it so the narrower clamp area moves around the inside shoulder of the transition area of the bar... I should probably photo/draw a diagram to explain it better... It's not going to work regardless :(
Looking good, presume you've tried the coin in the clamp trick?