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Are you using the tri align washers still? Maybe consider switching them out for some flat washers if your disc mounts are sufficiently aligned (the ones I welded onto my Kona myself were so chances are you'd be fine to do this).
I take it you know the deal re letting the arm fully return to the rest position, adjust lever feel with the red knobs etc and the tricks with bits of card and stuff to set up the caliper position?
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Replace housing with compressionless, BB7 then feel awesome.
M_V
edscoble
@Sparky
I've not been happy with these BB7s. Maybe I need to play with them again. Been keen to go hydro like on my commuter and MTB but price is crazy. You can get flat bar XT hydro so cheap...