You can bypass the Buffalo's thermostat, not too tricky, should help the boil situation. Lots of into on the forums.
I had read ages ago that you could add a kettle element which seemed like too much hassle, can't believe it is as simple as either unscrewing it from the element and taping it up, or just cutting the wires out and using a block connector!
Get a cheap PID controller, temperature probe and Solid State Relay from China. Rip out the old thermostat and rewire the element.
@mustardbeak started
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You can bypass the Buffalo's thermostat, not too tricky, should help the boil situation. Lots of into on the forums.