• is that because laser sintered metal is never going to be 100% solid as a material

    I didn't know there were degrees of solidness ;)

    Do you mean the sintered material will contain more impurities / air pockets / other whatnot would not be present in a forged billet?

  • Yep, precisely that.
    Air in the build chamber is removed/replaced with an inert gas before the laser starts its work (steel uses nitrogen, titanium requires argon), but while a forged billet part is 100% 'solid' (or so you'd hope), a 3d-printed part is not.

  • Interesting - why does this happen? And is it possible to make a printer that overcomes this? Or are there post-printing techniques that can be used?

    I read that SpaceX is printing their rockets engines.

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