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Well, starbike are returning me a new Luxos U. I will read the instructions more carefully.
Seems to me that mine got water in the front, not in the connector bit. I'm going to push a little dab of silicon grease into all the seams this time. And possibly fashion a little rubber roof for the spade connectors. Did this with my bro-in-law's cheapo one and it seems pretty cool, made of section of innertube stretched over the connector bay.
Meanwhile think I'll mount the Edelux on another bike.
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Oh well it's good that they're hooking you up! Shame the old one was past it though.
My luxos got a smashed up in a crash recently but my cycling insurance is covering it so I need to get a new one installed too.
The weatherproofing mods sound great though, would you mind posting some pics when you're done?
I think it's cos the spade (?) connectors on the underside aren't sealed at all. I think it says specifically be careful when you wash the bike - guess they're thinking about hoses or whatever.
I've never had mine succumb to road spray at all, and I guess they're fairly well protected from above.