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Thanks @Big_Block, that article is very comprehensive. Just realised that when I went to dry build the bike last night, I had made the school boy error of 27mm bars with a 25. 4mm stem dia and also the wrong sized seatpost (but I kind of knew this already). I've contacted Hillary Stone and should have a nice titan stem and reynolds r5 seatpost in the mail soon.
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The installation of the Osgear is straightforward. I have one on my Hobbs.
I will PM you with the details.
The original owner of mine said not to worry about the cable to the tension arm, as it didn't do much. When changing gears you need to overshift and then place the lever into the hole.