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Why the comeback in the Nineties?
Because reliable glue became available, and stronger aluminium alloys. Bonded frames like Alan and Vitus solve all the problems I listed above (even if they introduce new ones of their own). Even they were only moderately successful at a fairly high price, it took the introduction of alloys which could achieve full strength with post-weld heat treatment to make aluminium frames mainstream.
Why the comeback in the Nineties?
Given the obsession with weight, I still find it curious that it took forty-odd years for it to reappear.
Even on a kitchen-sink scale, you'd have thought the Mike Burrows of the day would have turned something out.