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gbj_tester
A) I think you'd probably be fine as long as you don't drill too deep into the axle.
B) m5
C) from the photo I saw online it looks like you can just remove the axle from the wheel.
D) don't bother doing it yourself, you'd want to set it up on a lathe to get the hole central and thread it properly.
If you're happy to wait for a couple of weeks I'd do it for you. I just don't have the equipment at the moment.