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Emyr-
Can you definitely not take a bit more from the NDS?
You have to be careful about taking metal from the DS as you need the chainrings and cranks to clear the stay.
Have you checked out velo orange and eBay for BBs?
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Or (more expensive option) Phil Wood rings and Shimano UN72 BB? You can then adjust chain line by moving the cups about. I may even have some and a UN72 (probably a couple of spindle lengths) in the parts bin. I'll have a look.
Or go back to cottered cranks? They would be in keeping with the frame, after all.
hugo7
c00ps
Need facing.